Second version:
First version:
Materials
For the first version I used a heathered powder blue cotton French terry from Fabric Mart for the main fabric, and a baby rib knit from Nature’s Fabrics for the ribbing.
I really disliked working with this French terry. It was stiff and bulky and tightly woven, and at some point during the project my Janome 1100D serger got knocked out of time and required a trip to the dealer. Fortunately I have an old Janome MyLock 204D serger my parents gave to me way back when I was still in college and just learning to sew. I hadn’t used it in years, but after giving it a thorough cleaning, a couple of squirts of WD-40 in some strategic areas, and then more cleaning and a good oiling it was up and running. Even though it’s more difficult to thread and more work getting the tension correct, it did a better job handling this fabric than the 1100D.
Despite my dislike for working with this fabric my son has no issues wearing it! I can tell it will wear like iron too. He’s still not walking yet and the drier fall air is making the skin on his knees more sensitive, so I like him to wear pants out of sturdy fabrics.
For my second version I used a much softer and flexible rayon/poly/lycra sweatshirt fleece from Fabric Mart for the main fabric. For the rib trim I used a cotton rib knit purchased years ago, likely from Fabric Mart. Since the stretch was greater along the selvage I cut it cross grain. I used the reverse side for the cat appliqué.
#4: Sweatshirt
This pattern is a simple crewneck sweatshirt pattern, with set-in sleeves and ribbing finishing off the cuffs and bottom band as well as the neckline. the pattern has placement markings for if you want to add a ribbon trim going down the sleeve.
I didn’t make any alterations. I was able to construct this entirely on the serger aside from cover stitching the neck band in place and securing the end of the ribbing once the right shoulder seam had been sewn. Ottobre has you usually attach bindings flat vs in the round and I much prefer it this way. I can adjust on the fly vs trying to guess how long the binding strip should be before attaching it. Once you sew the other shoulder seam you tack the binding/seam allowance in place with a small straight stitch.
After attaching the neckline ribbing to the gray version I felt like it would be nice to do something extra, so I decided to do my first ever appliqué. I chose a cat because my son likes cats and the design was simple. I first copied the cat from Kwik Sew’s Sewing for Baby book. I then cut out the piece of paper, traced it onto a scrap piece of fabric interfaced with Pro-Sheer Elegance with a Frixon marker, then traced the outline of the pattern again onto Sulky Solvy. I didn’t have any fusible web so I attached it to the fabric with a glue stick. Then I put another piece of Solvy on top of the one I glued in place to prevent it from sticking to my presser foot. I used some Magnifico thread from Superior Threads I had in my stash for the outline. For most of the appliqué I used a 4mm wide and 0.75 length zigzag stitch. For the smaller details, like the tip of ear, eyes, and mouth I changed to a 1.5mm width. The nose was tricky, I ended up starting with a 4mm width stitch and kept decreasing as I went further down towards the mouth. The workmanship isn’t as fine as I would have liked and I should have used a dark gray or black for the eyes and mouth, but I do think it helps add more visual appeal without requiring an embroidery machine.
#5: Sweatpants
The sweatpants pattern has a two panel back with a horizontal seam and a drawstring at the elastic waist. There’s no crotch seam, instead all the shaping is done using that back horizontal seam. The back horizontal seam and the side seams are topstitched with a double sided cover stitch.
I chose to omit the drawstring because it was more materials to procure with little benefit, IMO.
For fit I did my usual alteration of adding 3/8” height at the center back. I find it makes pants fit better when he’s wearing cloth diapers.
For my first version I topstitched the center back seam with an ordinary straight stitch close to the edge. For my second version I skipped on topstitching the horizontal back seam entirely. I own the Janome Coverpro 2000CPX, which just does normal two and three thread cover stitches, not the double-sided cover stitch Ottobre recommends. I tried experimenting with the honeycomb stitch on my Janome 6500P and wasn’t impressed with the look, so I chose to just press it in place. It seems fine this way. Same for the side seams.
After making the Green Bean Baby pants and now these, I much prefer the Ottobre version. The back horizontal seam gives a lot of shaping over the butt area and the fact that the elastic is sewn in directly to the pants then folded over and topstitched instead of being inserted into a casing makes it much more secure (no rolling!) and easier to construct. The back seam also makes it more husband-friendly, as he struggles knowing the back from the front in home sewn clothes. The Green Bean Baby required more effort to fit and even so I feel like it still doesn’t fit as well as the Ottobre one does. The Green Bean Baby pattern seems short in the torso, long in the legs, and, if you’re making the full length pajamas, also seemed to run large in the neck. It often falls down over my son’s shoulder when he’s crawling around on the rug. Meanwhile the Ottobre patterns seemed to fit more consistently all over. I know Ottobre has a clothing industry background and even designed their own children’s collection at one point, so maybe that’s part of why the drafting seems to be better quality than the Green Bean Baby.
Clothing Engineer 